The methods compared
| Method | Best for | Feel | Durability | Small runs |
|---|---|---|---|---|
| Screen printing | Bold graphics, fewer colors | Soft (water-based) to thick (plastisol) | Excellent | Fine for simple designs; screen setup per color |
| Puff print | Raised, textured logos | Raised, rubbery | Very good | Same setup as screen print |
| DTF | Full-color, detailed art | Smooth film on surface | Good | Excellent — no screens |
| Embroidery | Logos, premium details | Textured, stitched | Excellent | Good — one digitizing setup |
| Sublimation | All-over prints on polyester | No feel at all | Excellent | Good — polyester/light fabrics only |
Screen printing
Ink is pushed through a mesh screen, one screen per color. It's the classic streetwear method: vivid, durable and cost-effective once screens are made. Water-based inks feel softer; plastisol is brighter and sits on top.
Puff print
A screen print with an additive that rises under heat. It gives a 3D, textured effect that has become a streetwear signature on hoodies and heavyweight tees.
DTF (direct-to-film)
Artwork is printed onto a film and heat-transferred onto the garment. No screens, so it's ideal for complex, photographic or many-color designs in small quantities.
Embroidery
Thread is stitched directly into the garment. Premium and long-lasting, ideal for chest logos, sleeve hits and small marks. 3D puff embroidery and chenille add texture.
Sublimation
Dye turns into gas and bonds with polyester fibers, so designs can cover the whole garment with zero hand feel. It's the method behind most custom fishing shirts and sportswear. It doesn't work on cotton.
Quick picks
- Heavyweight tee with a big graphic → screen print.
- Hoodie with a textured logo → puff print or 3D embroidery.
- Detailed, full-color art in a small run → DTF.
- Premium minimal branding → embroidery.
- All-over performance print → sublimation.
All five are done in-house at our factory, on heavyweight tees, hoodies and more.